DeepBlue manufacturing system
37,000㎡SUPER FACTORY
Where Ideas Become Buildable Reality
From engineering and prototyping to fabrication, assembly, testing and global delivery — all under one integrated system.
- 37,000㎡ Manufacturing Campus
- Integrated Custom Manufacturing
- Prototype & Testing
Why Super Factory
One system. Fewer gaps between intent and execution.
DeepBlue is not a single-process supplier. We integrate engineering, manufacturing, testing and project delivery under one system.
- 01Design EngineeringPrototype
- 02CNC / Metal / WoodElectronics
- 03Surface FinishingAssembly
- 04TestingPre-installation
- 05PackingGlobal Delivery
Manufacturing capabilities
Multiple trades, coordinated around one built experience.
Explore the processes that turn one-off interactive ideas into coordinated, maintainable physical systems.
01Structures & Materials
Metal, wood, CNC and composite work resolved as one fabrication package.
View process
- Metal FabricationStructural frames, mechanisms and custom metal components.Production engineering coordinates material selection, fabrication, interfaces and assembly requirements around the exhibit intent.
- WoodworkingCustom cabinetry, scenic structures and finished exhibit elements.Wood elements are developed as part of the same technical package as graphics, mechanisms, electronics and finishing.
- CNC MachiningRepeatable component preparation from fabrication-ready data.Digital cutting and machining help control fit, repetition and interface accuracy before components move into assembly.
- Composite / FRPPurpose-made forms for themed, tactile and sculptural environments.Composite work is coordinated with structure, surface finish, access and installation planning as part of the complete exhibit system.
02Surface & Scenic
Public-facing finishes developed for touch, cleaning and long-term use.
View process
- Surface FinishingCoating, painting and detailed finishing for public-facing work.Colour, texture, cleanability and the intended visitor contact are considered before the final surface is released.
03Interactive Systems
Electrical, mechanical, multimedia, software and hardware developed together.
View process
- Electrical & Control SystemsPower, control and service access integrated with the physical build.Electrical and control interfaces are resolved alongside the enclosure, interaction and maintenance path rather than added at the end.
- Multimedia IntegrationMedia, interfaces and control behaviour tested with the exhibit hardware.Screen, sound, sensors and control logic are reviewed in context so the technology supports the experience rather than interrupting it.
- Mechanical SystemsMoving parts and mechanisms developed for clear, repeated interaction.Mechanical behaviour is considered together with safety, access, durability, resetting and the intended visitor action.
- Software & Hardware IntegrationInteraction logic connected to sensors, controls and physical feedback.Hardware and software are brought together before delivery so commissioning begins with a tested system rather than separate parts.
04Assembly & Integration
Physical and digital layers assembled, operated and verified at full scale.
View process
- Interactive Exhibit AssemblyPhysical, mechanical and digital layers brought together at full scale.Assembly gives the team a complete system to inspect, operate and refine before shipment and site installation.
From drawing to reality
What We Design, We Know How to Build.
Follow one connected path from experience intent to a working installation. XPLOPLO shows how design, engineering, fabrication and real operation can sit inside the same feedback loop.
Process study · XPLOPLO Exploration Museum
- 01Concept / DesignEngineering Development
- 02Shop DrawingsComponent Fabrication
- 03Prototype
- 04AssemblyFactory Testing
- 05Pre-installationFinal Product
- 06On-site Installation
Prototype & testingMake the unknown testable before final production.
A prototype is a decision tool. It allows interaction, engineering and operational questions to be examined before they are repeated across a project.
- Safety
- Usability
- Durability
- Interaction
- Maintenance
- Commercial Operation
- Prototype
- Internal Testing
- User Testing
- Engineering Adjustment
- Durability Testing
- Final Production
Quality & safetyQuality is controlled throughout the process — not inspected only at the end.
Material, process, mechanical, electrical, assembly and packing checks create visible gates before work moves forward.
- Incoming Material Inspection
- Process Inspection
- Mechanical Testing
- Electrical Testing
- Load / Durability Testing
- Pre-assembly Inspection
- Final Inspection
- Packing Inspection
Full pre-assemblyInstalled and tested in our factory before being installed overseas.
Large exhibits and spatial systems can be assembled at full scale so interfaces, sequencing and operation are understood before disassembly and shipment.
- Full-scale Assembly
- Pre-installation
- System Integration
- FAT
- Disassembly
- Numbering
- Packing
Global delivery
One delivery path from the factory floor to the operating site.
DeepBlue provides not only manufacturing, but complete international project delivery — coordinating protection, documentation, logistics, site installation and commissioning.
- 01Final InspectionNumbering
- 02Protective PackingContainer Loading
- 03DocumentationInternational Shipping
- 04Site InstallationCommissioning
Project proof
Built work makes the manufacturing system visible.
Explore current project records and follow each complete case into the next through DeepBlue’s continuous case journey.
01Self-operated children’s museum
XPLOPLO Exploration Museum
- Location
- In front of the DeepBlue factory, Shandong, China
- Scope
- Planning & Design · Exhibit R&D · Manufacturing · Construction · Operations
- Project facts
- Self-built and self-operated · Three floors · 6,000㎡
02Role-play & active learning space
Kidzplorer / Hongkong Land
- Location
- Hong Kong
- Scope
- Experience Design · Exhibit Development · Manufacturing
- Project facts
- Role-play and active learning · Hong Kong
03Science museum children zones
Xiamen Science & Technology Museum Children Zones
- Location
- Xiamen, China
- Scope
- Exhibition Design · Interactive Exhibits · Manufacturing · Installation
- Project facts
- Public science learning · Xiamen, China
Start with what you already have
Have a Concept, Drawing, RFP or BOQ?
Send it to our engineering team.